It consists of a rinsing–filling–corking monoblock, with natural cork closure and, optionally, aluminum screw-cap closure – Model 9/8/1/1.
Main technical and construction features
- Heavy-duty base frame made entirely from AISI 304 stainless steel, with large side access doors
- CE-compliant safety protection with plastic guards and safety microswitches
- All parts in contact with liquid made of AISI 304 stainless steel
- Gear-driven transmission
- Infeed and outfeed star wheels equipped with safety devices
- Electrical system built according to international safety standards, with low-voltage controls housed in a stainless steel control box
XPline rinsing module – 9 heads
- Single treatment cycle, fixed nozzle, “no bottle – no rinse” system
- Mechanical gear movement
- Liquid distribution unit equipped with bottle absence stop device
- Adjustable rinsing and draining times
- Rinse liquid pressure regulator
- TWIST bottle inversion system
RM filling module – 8 filling valves
- All parts in contact with liquid made from AISI 304 stainless steel
- Pneumatic lifting cylinders with air-pressure lift and cam-controlled lowering
- Closed cylinder circuit with air recovery – no air consumption
- Advanced lifting system providing greater flexibility compared with traditional spring cylinders
- Tank height adjustment for format changes
- Gear transmission
- Bottle infeed regulated by lead screw conveyor
- Infeed and discharge star wheels equipped with safety devices
- Liquid feed pipe with AISI 304 pneumatic valve for flow control from the tank
- Tank liquid level monitoring via probes and level relays
- Feed pump connection controlled directly from the control panel
- Filling valves easy to disassemble for cleaning and maintenance
- Round-bottom tank for complete product drainage
- Ball valve for total tank emptying
- Electrical system compliant with international safety standards
- Gravity filling system
Natural cork closing unit
- Stainless steel corking head with bronze carriages
- Heat-treated and precision-ground N690 steel jaws, easy to remove for cleaning and maintenance
- Pneumatic bottle lifting piston
- Manual height adjustment for bottle format changes
- Safety microswitch on the central star wheel
- Optional heads available for screw caps or mushroom corks for spirits
Aluminum screw-cap closing unit
- Fully stainless steel construction
- Cap feeding through vibratory feeder and guide channels
- Cap distribution head and pressing head for screw-cap application
- Bottle height adjustment system for format changes
Technical data
Monoblock type:
Rinsing unit – Filling unit – Corking unit – Screw-cap unit
Model:
9-8-1-1 / S-VA
Working speed:
Up to 1,000 bottles/hour (0.75 L bottles)
Rinsing section
- Type: XP line
- Gripping heads: TWIST
- Number of heads: 9
- Rinse liquid: non-recirculating microfiltered water
Filling section
- Type: RM line
- Lifting cylinders: pneumatic with air recovery
- Filling system: gravity
- Number of filling valves: 8
- Suitable liquid: still wine
Corking section 1
- Type: for one-piece natural cork
- Number of heads: 1
- Closure type: natural cork or derivatives
- Cork dimensions: ø 22–28 mm / H 38–50 mm
Bottle format
- Material: glass
- Shape: cylindrical
- Diameter: max 60–110 mm
Corking section 2
- Type: aluminum screw cap
- Number of heads: 1
- Cap rolling head: 4 rollers
- Cap feeding: vibratory feeder + guide channels
Containers
- Cylindrical glass bottles
- Diameter 55–100 mm
- Height 200–350 mm (based on bottle samples provided by customer)
Video demonstrations:
Monoblock demo 1
Monoblock demo 2
(Video titles are indicative only. The line offers extensive customization options and can be adapted to each winery’s specific production requirements.)
Manufacturer: Borelli